Belt conveyor pulleys catalogue continental conveyor. Dodge engineers utilize fea models and stateoftheart technologies to design conveyor pulleys assemblies of the highest quality. Belt conveyors consist of two powered pulleys with a continuous loop of belting material used to convey products. Belt pulleys can be coated by profiled, nonprofiled or napped rubber, polyurethane or ceramics, even crowned with different thicknesses. In order to promote public education and public safety, equal justice for all, a better informed citizenry, the rule of law, world trade and world peace, this legal document is hereby made.
Following this operation, the end discs are mounted using a shaft with. Any part of your body trapped at the inrunning nip point will be drawn into the gap by the belt tension and. Belt conveyor power calculation program for bulk handling. Rulmeca corporation assists conveyor designers and technicians with bulk handling conveyor belt pull and power calculations in three ways. Belt conveyors are the most economical powered conveyor and are typically used for. This class is recommended for use with up to 220piw conveyor belts. Belt conveyor drive pulley with rubber lagging industrial conveyors head drum steel pulleys manufacturers. Continental conveyor belt conveyor pulleys catalogue. It is not recommended to operate standard drum pulleys above a belt speed of 800 feet per minute. Foreword this conveyor handbook is provided by fenner dunlop to allow designers to select the correct specification belting for any particular installation properties of fabrics used in polyester nylon. Belt conveyors for bulk materials calculations by cema 5. Click here to download our belt conveyor pulleys catalogue as a pdf. The belt conveyor the following is a simplified conveyor, used to illustrate basic belt conveyor components.
If the conveyor belt is undersupported on its return side, the weight of the belt in that section is supported by the pulleys as a catenary load, and greater belt tension is needed to prevent. Tail pulleys can utilize internal bearings or can be mounted in external bearings and are typically located at the end of the conveyor bed. Belt conveyors for bulk materials fifth edition chapter 6. We started manufacturing pulleys shortly after the turn of the century. Metal conveyor belt pulleys and pulley configurations. Martin manufactures heavy duty conveyor pulleys, including drum pulleys, wing pulleys, turbine pulleys, engineered pulleys, and special construction pulleys. Horsepower hp and tension formulas, incorporating successively all the factors. Conveyor pulleys working together so pulleys are designed correctly for your applications. For the ultimate in performance and economy, dodge offers engineered conveyor pulleys.
Dodge offers two standard designs that are stocked for quick delivery, cema duty conveyor equipment. The failure cause is usually to be found in the installation itself and may be the result of poorly adjusted. Abstract for the continuous transportation of material a belt conveyor are used in the transport of. Therefore, it is imperative to become familiar with basic unit operation and know all points of potential hazards. Power calculation program free downloadable excel program online application data sheet linked to our engineers application data sheet downloadable pdf. Replace worn or damaged pulleys or create new belt conveyors.
Belt conveyor pulley technical specification industrial steel drive. Headdrive pulley is located at the discharge terminus of the conveyor. This catalogue is designed to aid the conveyor pulley user in selecting the proper pulley for their. Since then, our growing understanding of pulleys as the heart of a conveying system has helped us rocket up near the top of. Conveyor pulleys pulleys abb 5 conveyor pulleys dodge lagging capabilities dodge conveyor pulleys can be provided with high quality lagging designed to ensure maximum belt and pulley life in tough. Belt conveyor used for coal processing industry whose design capacity is 4400tph and speed of the conveyor will be 4.
Belt technologies designs custom metal conveyor belt pulleys and configurations to bring maximum efficiency to your system. The objects can be sorted in a conveyor belt according to. The spiral bars help dislodge material and auger it to the outside of the conveyor. Conveyor belts are frequently blamed for belt tracking problems and in most cases this is unjustified. Pdf continental conveyor belt conveyor pulleys catalogue. Conveyor pulley, drive pulley, snub pulley, takeuptail. Shaft keyed to bushing, bushing not keyed to pulley hub. Solid mechanics dynamics tutorial pulley drive systems this work covers elements of the syllabus for the edexcel module hncd mechanical principles. In order to increase pulley life and traction, it often has a larger diameter than other pulleys. Exceeds cema application standards for use with conveyor belts rated up to. This manual must be read by all new users before operating or working near this unit. If belt conveyor pulleys are adjusted during installation or maintenance, nip point guard at drive end on end drive unit must be readjusted.
Conveyors contain many moving parts pulleys, belting, chains, sprockets, shafts, rollers, etc. According to the position that they occupy in a belt conveyor, the pulleys must with stand the forces imposed by both belt tension and conveyed load. Tail pulleys commonly serve the purpose of a takeup pulley on conveyors of shorter lengths. Pulleys pulleys are one of the oldest and most ubiquitous power transmission elements, but they require careful design. Conveyor belt safety procedure tpsmsgspconv002 rev 01 date of issue. Conveyor belt is used to carry this product from one station to another. As a general rule, only as many pulleys and rollers should be installed as are. Do not allow material to be trapped between the belt and pulley face. Belt conveyors for bulk materials calculations by cema 5th edition piotr kulinowski, ph.
The bearing housings will be equipped with high quality bearings and greased. Returntail pulley a conveyor pulley used for the purpose of redirecting a conveyor belt back to the drive pulley. Snub pulley a conveyor pulley used to increase belt wrap around a drive pulley, typically for the purpose of. If a conveyor belt needs stopping, it should never be stopped in load condition. Safety first the safety alert symbol to the left i dentifies important safety messages on the product and in the manual. Conveyor type light duty, portable medium duty heavy duty extra heavy duty high tonnage. If a belt or cable runs around a fixed shaft, friction between the belt and the shaft can. With unmatched conveyor pulley engineering and manufacturing capabilities, dodge has the knowledge and. In order to promote public education and public safety, equal justice for all, a better informed citizenry, the rule of law, world trade and world peace, this legal document is hereby made available on a noncommercial basis, as it is the right of all humans to know and speak the laws that govern them. Belt selection pulleys and shafts vertical curves steep angle conveying belt. Nip point guard takeup end is automatically adjusted when take. They are by no means a limit to continentals abilities in the engineered class applications as custom pulleys are designed and fabricated to meet customers individual requirements whenever necessary.